Quilting quilt quality control system: triple guarantee of quality, delivery and service

In today’s competitive home goods market, quilting is a popular bedding, and its quality control system is crucial for quilting quilt manufacturers. A perfect quality control system can not only ensure the high quality of quilting quilt, but also ensure a stable delivery time and high-quality after-sales service, so as to win the trust of consumers and market share.

First, the importance of quilting by quality control

Quilting is regarded as an item in close contact with People’s Daily life, and its quality is directly related to the user’s sleep quality and health. High-quality quilting quilt should have a soft and comfortable touch, good thermal performance, durable quality and beautiful appearance. If the quality is not up to standard, there may be uneven distribution of padding, fabric pilling, fading, shrinking and other problems, which not only affect the use experience, but also may cause irritation to human skin or cause allergic reactions. Therefore, strict quality control is the top priority of quilting manufacturers.

Second.Strict standards for quality control

Selection of raw materials

Fabric selection: Quilting quilt manufacturers usually choose high-quality cotton, silk or new synthetic fabrics. Pure cotton fabric has good air permeability and moisture absorption, which can bring comfortable touch; Silk fabric is more smooth and delicate, with a higher grade; The new synthetic fiber fabric such as polyester fiber has the advantages of wear-resistant, anti-wrinkle and so on. In the selection of fabrics, its yarn density, color fastness, shrinkage rate and other indicators are strictly tested to ensure compliance with standards.

Selection of fillers: Common fillers are down, cotton, polyester fiber and so on. Down has excellent thermal performance and lightness, but there are strict requirements for the cleanliness and content of down. Cotton requires long fiber length and good softness; Polyester fiber filler should pay attention to its volume and resilience.

The control of accessories: such as sewing thread, zipper, button and other accessories quality can not be ignored. High quality sewing thread strength is high, not easy to break, the zipper is smooth and durable, and the buttons are firm and not easy to fall off.

Monitoring of production process

Quilting process: This is the key link of quilting being made. The quilting manufacturer should ensure that the needle spacing of quilting is uniform, the line is straight, and the sewing line is firm to avoid problems such as jumper and broken line. At the same time, the pattern and layout of quilting should be beautiful and generous, and meet the design requirements.

Cutting and sewing: the size of the cutting should be accurate, and the error should be controlled within a small range to ensure the flatness and symmetry of the quilting quilt. During the sewing process, it is necessary to pay attention to the moderate tension of the stitches to avoid wrinkles and tightness.

Finishing process: including ironing, packaging and other links. Ironing should make the quilting surface smooth and smooth, and packaging should ensure that the product is not damaged during transportation and storage.

Quality inspection process

Incoming inspection: random inspection of raw materials to ensure that their quality meets the requirements. Once found substandard raw materials, immediately return or change suppliers.

Process inspection: In the production process, a number of quality inspection points are set up to inspect semi-finished products. Find and correct production problems in time to avoid unqualified products flowing into the next process.

Finished product inspection: The completed quilting production is comprehensively inspected, including appearance, size, filling amount, thermal performance, health indicators, etc. Only products that pass all the testing items can be sold before leaving the factory.

Third, safeguard measures for stable delivery time

Reasonable arrangement of production plan

Order evaluation: After receiving the order, make a detailed evaluation of the order quantity, specifications, delivery time, etc., and make a reasonable production plan.

Capacity analysis: According to the production capacity and equipment status of the factory, reasonable arrangement of production tasks to avoid production bottlenecks.

Resource allocation: According to the production plan, reasonable allocation of human, material and financial resources to ensure the smooth progress of production.

Optimal management of supply chain

Supplier management: Establish long-term and stable cooperative relationship with quality raw material suppliers to ensure the timely supply of raw materials. At the same time, the supplier’s delivery time and quality are strictly assessed to encourage suppliers to provide better services.

Inventory management: reasonably control the inventory level of raw materials and finished products to avoid the occurrence of inventory overhang or out of stock. Through advanced inventory management system, real-time monitoring of inventory dynamics, timely adjustment of inventory strategy.

Real-time monitoring of production progress

Information system: The introduction of production management information system to achieve real-time tracking and monitoring of production progress. Production management personnel can know the production status of each order at any time through the system, and timely find and solve the problems in production.

Regular meeting: Hold regular production schedule meeting, all departments report the production status, coordinate to solve the contradictions and problems in production, and ensure that the production plan is completed on time.

Fourth, the provision of high-quality after-sales service

Timely handling of customer feedback

Establish perfect customer feedback channels: through telephone, mail, online customer service and other ways to facilitate customers to timely feedback questions and opinions.

Quick response: To respond to customer feedback in the first time, to understand the specific problems and needs of customers.

Problem solving: For the problems reflected by customers, organize relevant departments to investigate and analyze, formulate solutions, and inform customers of the results in a timely manner.

After-sales service commitment and implementation

Quality assurance: to provide customers with a clear quality assurance period, during the warranty period, the product quality problems appear free repair or replacement.

Return and exchange policy: formulate a reasonable return and exchange policy, for customers are not satisfied with the product, in the case of meeting the conditions, timely return and exchange procedures.

Training and guidance: Provide customers with training and guidance on the use, maintenance and cleaning of quilting quilt to extend the service life of the product.

Service concept of continuous improvement

Customer satisfaction survey: Conduct customer satisfaction survey regularly to understand customer satisfaction with products and services, and collect customer opinions and suggestions.

Service process optimization: According to customer feedback and market changes, constantly optimize the after-sales service process, improve service efficiency and quality.

Staff training: Strengthen the training of after-sales service personnel, improve their professional quality and service awareness, and provide customers with better service.

Fifth.Successful Cases

Jopalic manufacturer, a famous homr textile manufacturer, has always put quality control in the first place. In the process of raw material procurement, they establish in-depth cooperation with a number of high-quality suppliers, and carry out strict testing on each batch of raw materials, such as fine measurement of cotton fiber length and softness. In the production process, the introduction of advanced quilting equipment and monitoring system to ensure that each process is in line with standards. Once, in the finished product inspection found that a batch of quilting quilt seam density did not meet the requirements, Jopalic decided to rework all, although increasing the cost, but to ensure product quality. This strict control of quality has enabled A company’s quilting to establish a good reputation in the market, and customer loyalty is extremely high.

Beisdes, Jopalic also focused on the quality in other side, and also managed to achieve stable delivery times by optimizing production processes and supply chain management. For example, they anticipate market demand in advance and sign flexible supply agreements with suppliers to ensure the timely supply of raw materials. At the same time, the use of intelligent production scheduling system, reasonable arrangement of production tasks, effectively avoid production delays. Even at the peak of orders, B company can deliver products on time, winning the trust and long-term cooperation of customers.

Sixth.Conclusion

Quilting manufacturers in the fierce market competition in an invincible position, must establish a perfect quality control system, strict control of product quality, to ensure stable delivery, to provide quality after-sales service. Only in this way can we meet the needs of consumers, win the recognition of the market, and achieve the sustainable development of enterprises. In the future, with the continuous progress of science and technology and the changing needs of consumers, quilting manufacturers should also continue to innovate and improve the quality control system to adapt to the development and challenges of the market.